Le sikhungo somsebenzi womshini wokushisela osindayo we-M-20iA siyisixazululo esenziwe ngokwezifiso sokushisela okukhulu okuzenzakalelayo esenzelwe izingxenye ezinkulu, ezisindayo nezishubile embonini esindayo. Yamukela irobhothi eliyinhloko elingu-6-axis elihambisana nama-axis abasizi angaphandle angu-4, esebenza ngokubambisana nesikhali sokujikeleza esinokunyakaza okude kanye ne-positioner enezimbili ezimbili ezinesisindo esingamathani angu-5.7. Ibonisa ukumbozwa okukhulu komsebenzi, amandla amakhulu omthwalo, kanye nokunemba kokuphindaphinda kwe-micron-level, uhlelo lonke lusekela ukushisela okuhambisanayo okugcwele. Ifakwe umthombo wamandla wokushisela we-PowerWave 500M omkhulu kanye nesofthiwe ehlakaniphile yokulandelela imifantu, ixazulula kahle izinkinga zokushisela eziyinselele zezakhiwo ezinkulu zensimbi, izingxenye zemishini yobunjiniyela, nezingxenye ezinkulu kakhulu zemishini. Uhlelo oluphelele lokusekela luhlanganisa irobhothi, i-positioner, ama-fixture enziwe ngokwezifiso, kanye nesofthiwe yobungcweti yokushisela, zonke izilungiselelo zisekela ukwenziwa ngokwezifiso okungewona okujwayelekile.
Imininingwane Yobuchwepheshe Egcwele
1. Umzimba we-Welding Robot
- Imodeli ye-Robot: M-20iA
- Ama-Axis Amakhulu e-Robot: Ama-axis angu-6
- Ama-Axis Aseceleni Asekelayo: Ama-axis angu-4 okuxhumanisa okuningi okunezinhlangothi eziningi
- Ububanzi Obukhulu Bokusebenza: 1811mm
- Umthwalo Okalwe Ngokukhethekile: 20kg
- Ukusekela Umthombo Wamandla Okushisela: PowerWave 500M
- Ukunyusa Okukalwe Ngokukhethekile: 500A, kufanele kube kuhle ekushiselweni okunzima kwezingqimba ezijiyile
2. Ingalo Yokujikeleza Ye-Servo
- Isiteleka Esisebenzayo se-X-axis: Uhambo olungama-4500mm olungapheli
- Ukuphindwa Kokubeka: ±0.1mm, ukunemba okuzinzile kokugijima kwebanga elide
3. Isibambi Sokushisela Esisindayo
- Ububanzi be-Angle Yokutsheka: ±90°
- Ububanzi be-Angle Yokujikeleza: Ukujikeleza okugcwele okuqhubekayo okungu-360°
- Ukuphindeka kokubeka: ±0.1mm
- Ubude obukhulu be-Workpiece: 4500mm
- Ububanzi obukhulu bokushwibeka: 2500mm
- Umthwalo omkhulu ongathwalwa: 5.7 Ton umthwalo osindayo
4. I-Custom Welding Fixture
- Zonke izinto zokubamba zenzelwe ngokukhethekile ngokwemidwebo yomsebenzi yekhasimende nezidingo zangempela zenqubo yokushisela. Isakhiwo esiqinile sezinto zokubamba sivumelana namandla okubamba omsebenzi osindayo, siqinisekisa ukuthi akukho ukuhlangana ngesikhathi eside sokushisela okunzima, futhi sigcina ukunemba okungaguquki kokushisela ekukhiqizeni okukhulu.
5. Ubukhulu Bonke & Isofthiwe Yokushisela Ongayikhetha
- Ubukhulu Bonke Besikhala Phansi: 10.42m × 4.5m × 3.95m (Ubude × Ububanzi × Ukuphakama)
- Isofthiwe Yokushisela Enobuhlakani Ongayikhetha: Uhlelo Olujwayelekile Lokushisela Ngomlilo, Uhlelo Lokulawula Lokushisela Okuhlakaniphile lwe-Smartac, Uhlelo Lokulandelela Umthungo Ngokungapheli lwe-Arc Sensor
Ukuqamba Okugcwele Kwesikhungo Somsebenzi
- Lesi sikhungo sokushisela esihlanganisiwe esizenzakalelayo sihlanganisa zonke izinto ezisekelayo eziyinhloko: Iruboti Lokushisela + Isibekeleli Esihambayo + Ingalo Yokujikeleza Enesikhathi Eside + Izinto Zokubamba Ezenziwe Ngokwezifiso + Uhlelo Lwe softhiwe Lokushisela Okuhlakaniphile, lufeza ukukhiqizwa kokushisela okuzenzakalelayo okungenamuntu okuyisinyathelo esisodwa.
Izinzuzo Eziyinhloko Zokuncintisana
- Ukwandiswa Okukhulu Kakhulu Kwomsebenzi: Ingalo yesiphambano enesikhathi eside esingu-4500mm kanye nobude obukhulu bendawo yokusebenza obungu-4500mm, ihlangabezana nezidingo zokushisela izingxenye ezinkulu kakhulu zesakhiwo.
- Umthwalo Omkhulu Kakhulu Ongu-5.7T: Isibekeleli esenziwe ngokwezifiso esinomthwalo ophezulu sisekela ngokuqinile izindawo zokusebenza ezisindayo ngaphandle kokudlidliza noma ukugobeka.
- Ukuvumelanisa Okuyisikhombisa Okuyisikhombisa: Izimbazo eziyisi-6 zerobhothi + izimbazo zangaphandle ezi-4 ziqaphela ukushisela okuguquguqukayo kuzo zonke izikhundla ngaphandle kwekhona eliyimpumputhe lezindawo ezihlangene zezinto ezisebenza ngobuciko.
- Amandla Okushisela Aphezulu angu-500A: Ukuphuma kwamandla aphezulu azinzile, kulungele ukushisela okujulile kwamapuleti aminyene, ukuchitheka okuphansi nokwakheka okuhle kakhulu kokushisela.
- Isinxephezelo Sokuhlangana Esihlakaniphile: Isenzwa se-arc sikhokhela ngokuzenzakalelayo ukuhlehlisa ukushisela okubangelwa amaphutha ezinto ezisebenza ngobuciko, kunciphisa kakhulu izinga lamaphutha.
- Ukuqina Kwezinga Lezimboni: Umshini wonke wamukela isakhiwo esiqiniswe ngokukhulu, sisekela ukukhiqizwa okuqhubekayo kwezimboni okungaphazamiseki amahora angama-24.
Izindawo Zokusebenza
- Isetshenziswa kabanzi emikhakheni yezimboni ezisindayo okubandakanya imishini yobunjiniyela, izakhiwo ezinkulu zensimbi, imishini yeziqukathi, izingxenye zomoya, iziqukathi zokucindezela, izisekelo ezinkulu zemishini kanye neminye imisebenzi yensimbi esindayo enkulu yokushisela ngokuzenzakalelayo.
Ukuphawula ngokwezifiso
- Konke okokusebenza okuhlanganisiwe kwe-robot yokushisela okuzenzakalelayo kusekela ukwenziwa ngokwezifiso okungajwayelekile. Singalungisa i-axis stroke, umthwalo we-positioner, usayizi we-workstation kanye ne-software esebenzayo ngokuya ngosayizi we-workpiece yekhasimende, inqubo yokushisela kanye nokuhlelwa kwendawo yase-workshop ukuze kuhambisane nemigqa yokukhiqiza yokushisela okuzenzakalelayo esindayo.