I-Boom Large Assembly Welding Robot Workstation iyisixazululo sokushisela esisebenza kahle kakhulu, esiklanyelwe izingxenye ezinkulu zezakhiwo, izingxenye zemishini yobunjiniyela, kanye nemihlangano enzima yezimboni. Ihlangene nerobhothi elithuthukisiwe le-FANUC M-20iA elinezinhlangothi eziyisithupha kanye nesistimu yokushisela esebenza kahle kakhulu, le workstation ihlanganisa uhlelo lokunyakaza oluxhumanisa izinhlangothi eziningi, isibekeleli esithwala umthwalo osindayo, kanye nezinto zokubopha ezenziwe ngokwezifiso ukuze kufezeke ukucubungula okucacile, okuzinzile, nokuzenzakalelayo kokushisela kwe-arc. Iyasebenza kabanzi ekushiseleni kwamapuleti aminyene, ekushiseleni kwemihlangano ye-boom, nasezimo zokushisela zezakhiwo ezinkulu zensimbi.
Ukucushwa Okuyisisekelo Kwemishini
1. Uhlelo Lwerobhothi Lokushisela
I-workstation ifakwe i-M-20iA industrial welding robot enama-axis ayi-6 azimele, ehambisana nama-axis angaphandle amathathu engeziwe ukuze kufezekiswe ukushisela okungama-angle amaningi futhi okungenazo izindawo ezingafinyeleleki. Ibanga lokusebenza lerobhothi lifinyelela ku-1850mm ngomthwalo okalwe ku-20Kg, okuhlangabezana nezidingo zokufakwa zamathuluzi ahlukahlukene okushisela kanye nezinye izinto zokushisela. Ixhaswe yi-PowerWave 455M welding power source enomunye okalwe ku-450A, le mishini iqinisekisa ukushisela okuzinzile, umthungo wokushisela obushelelezi nomphumela omuhle wokwakheka kokushisela, okufanele ukukhiqizwa kokushisela okuqhubekayo isikhathi eside embonini.
2. Ingalo Yokujikeleza Enembayo Ephezulu
Ifakwe imishini ephezulu yokujikeleza, uhambo lwe-X-axis lungu-1500mm kanti uhambo lwe-Y-axis lungu-6000mm, luhlanganisa ibanga elikhulu lokucubungula izingxenye ezinkulu. Ukunemba kokuphindwa kokubeka kulawulwa ngaphakathi kwe-±0.1mm, kuqinisekisa ngempumelelo ukungaguquguquki komzila wokushisela nokugwema ukuhlehla kokushisela. Isakhiwo semishini esiqinile sithuthukisa kakhulu ukuzinza okuphelele ngesikhathi sokusebenza kokushisela okunamandla amakhulu.
3. 10T Heavy-duty Welding Positioner
Le positioner enamandla amakhulu isekela i-±90° i-tilt angle kanye ne-360° i-unlimited rotation angle, iqaphela ukugudluka nokujikeleza okungapheli kwezingxenye ezishiswayo. Ngokukwazi ukuphinda i-±0.1mm@¢2000mm, ubude obukhulu bethuluzi bungama-2500mm nobubanzi obukhulu bokujikeleza bungama-1500mm, i-positioner inamandla okuthwala kuze kufike ku-10 tons. Ingakwazi ukuthwala ngokuzinzile izingxenye ezinkulu nezisindayo njengama-booms ezobunjiniyela, izakhiwo zensimbi nezingxenye zezakhiwo zemishini, ivumelana kahle nezidingo zokushisela ezimbonini ezisindayo.
4. Ifihlelo Eziqondene Nawe Nezikhala Zizonke
Isikhala somsebenzi senziwa ngokwezifiso ngobuchwepheshe ngokwemidwebo yomsebenzi yekhasimende nezidingo zangempela zokukhiqiza, okungakwazi ukubamba ngokuqinile izinto zokusebenza ezingajwayelekile nezinkulu ukuze kuvinjelwe ukuhamba ngesikhathi sokushisela. Isikhala esiphelele sezinto zokusebenza singama-6m*5m*5m (Ubude*Ububanzi*Ukuphakama), ngokuhlelwa okuhlangene nokunengqondo, okonga isikhala sasefektri ngenkathi kuqinisekiswa isikhala sokusebenza esiguquguqukayo.
5. Ukucushwa Kwesofthiwe Ehlakaniphile
Ukuthuthukisa ubuhlakani bokushisela kanye nezinga lokuzenzakalela, lesi sikhungo sokushisela sifakelwe izinhlelo eziningi ezihlakaniphile ezikhethwayo, okubandakanya uhlelo lwe-Arc Welding, uhlelo lokulawula oluhlakaniphile lwe-Smartac kanye nohlelo lokulandelela lwe-Arc Sensor. I-arc sensor ingakwazi ukubona ngesikhathi sangempela ukuhlehlisa komthungo wokushisela futhi izilungise ngokuzenzakalelayo umzila wokushisela; uhlelo lokulawula oluhlakaniphile lwenze lula ukusebenza kohlelo, kunciphise ukungenelela komuntu, futhi kunciphise kakhulu umkhawulo wokusebenza kwe-robot.
Izinzuzo Zomkhiqizo
- Ukunemba Okuphezulu & Ukuzinza
Kokubili ingalo yokujikeleza kanye ne-positioner zifinyelela i-±0.1mm high repeatability, iqinisekisa imigqa yokushisela elinganayo futhi enhle enezinga eliphansi lamaphutha.
- Umthwalo Omkhulu Nokuhamba Okukhulu
Umthwalo wamathani angu-10 kanye nohambo olude kakhulu lwe-Y-axis luhlangabezana nokucubungula ukushisela kwezingxenye ezahlukahlukene ezinkulu ze-boom nezingxenye ezinkulu zezakhiwo.
- Ukuxhumanisa Okuningi Kwama-axis
Ama-axis angu-6 erobhothi kanye nama-axis angaphandle angu-3 ahambisana ne-positioner yokujikeleza ukuze kufezekiswe ukushisela okuyimithathu okungenamakhona.
- Ukushisela Okuhlakaniphile
Kuhlome ngeso lokubona i-arc kanye nesofthiwe yokulawula ehlakaniphile ukuze kufezekiswe ukulandelela okuzenzakalelayo komthungo nokwenza kahle kwamapharamitha.
Ama-fixture enziwe ngokwezifiso asekela izingxenye ezihlukahlukene zemisebenzi, asetshenziswa kabanzi emishini yokwakha, emithalweni, embonini enzima nakwezinye izindawo.
Imboni Yesicelo
Le Boom Large Assembly Welding Robot Workstation isetshenziswa ikakhulukazi ekuhlanganiseni i-boom, izingxenye zemishini yobunjiniyela, izakhiwo ezinkulu zensimbi, ukucubungula izakhiwo zensimbi, imishini yokumba nezinye izimboni. Kuyinto efanelekile yokuzenzakalelayo yokushisela ukuze kuthuthukiswe ukusebenza kahle kokushisela, kuncishiswe izindleko zabasebenzi futhi kuthuthukiswe umugqa wokukhiqiza wokushisela.