Isilawuli Sokushisela Ngokumelana se-MFDC esine-Inverter Emaphakathi
Izinzuzo Eziyinhloko Uma Kuqhathaniswa Nemishini Yokushisela Evamile ye-AC ene-50/60Hz Line-Frequency
1. Ukusebenza Kokulawula
- Ama-welder e-Traditional line-frequency AC aguqulela okukhipha i-transformer yesibili ngokusebenzisa i-thyristor firing angle. Ukuxhumeka ngqo kugridi kuholela ekutheni kube ne-power factor ephansi, umjikelezo wokulungisa ongu-20ms ngaphansi kwe-50/60Hz mains.
- Isilawuli sethu se-MFDC inverter DC siguqula i-3-phase AC ibe yi-DC, bese i-IGBT inversion inika amandla ku-welding transformer. Isebenza nge-1kHz inverter frequency enempendulo yokulungisa engu-1ms kuphela—ishesha ngokuphindwe ka-20 kunamayunithi avamile. Ukunemba okuphezulu kokulawula, impendulo esheshayo kanye nokukhishwa okuzinzile ngokwedlulele kuyaqinisekiswa.
2. Ukuzivumelanisa Negridi Yamandla
- Ama-welder e-Traditional AC spot asebenzisa i-single-phase 380V input, okubangela ukungalingani okukhulu kwe-3-phase, ukusetshenziswa kwegridi okuphansi, amandla aphezulu e-reactive kanye nokungcoliswa kwegridi nge-harmonics. Amayunithi amaningi adinga ama-transformer amakhulu futhi akhuphula izindleko zokutshala imali zekhasimende.
- Isilawuli se-IDW MFDC sisebenzisa i-balanced 3-phase 380V input nge-full-wave rectification, i-power factor ingaphezu kuka-90%, umsinga olinganiselayo kuwo wonke amaphase amathathu kanye nokuphazamiseka okuncane kwegridi.
3. Umshini Wokushisela & Ukonga Amandla
- I-AC yomugqa we-frequency ikhiqiza izikhala zokungena kwe-zero-current, ukushisa okuhlakazekile, ikhwalithi yokushisela engazinzile kanye nokulahlekelwa okukhulu ukushisa. Ukushintshashintsha kwe-voltage yegridi kubangela ukushintshashintsha okusobala kwamanje; i-inductance yesekethe yesibili iphazamisa kakhulu umsinga wokushisela.
- I-MFDC ikhiqiza i-DC eqhubekayo ngaphandle kokungena kwe-zero. Ukushisa kugxila endaweni yokushisela ukuze kuncishiswe ukulahlekelwa ukushisa futhi kufinyezwe isikhathi sokushisela ukuze konga amandla ngokuphawulekayo. Ukungabi khona kwe-AC peak current kunciphisa ukuchithwa kwe-spatter futhi kwandise impilo yokusebenza ye-electrode. I-inductance yesekethe yesibili ayithinti kakhulu umsinga wokushisela futhi iqeda ukulahlekelwa kwamandla esekethe.
4. I-Transformer Yokufanisa
- Ama-transformer emugqa wamandla angu-50/60Hz ayinkulu, asindayo futhi awasebenzi kahle ngaphansi kwesilinganiso samandla esifanayo.
- Ama-transformer afanisiwe anemvamisa ephakathi engu-1kHz anobukhulu obuncane, ukulahlekelwa okuphansi kanye nokusebenza kahle ukuze kufakwe kalula.
5. Ukuhambisana Okubanzi Kwezinto
- Ngaphezu kwamandla angenhla, izilawuli ze-MFDC zisekela amashejuli ahlukahlukene okushisela futhi zilingana nazo zonke izinsimbi: insimbi emboziwe, insimbi ye-galvanized, insimbi engagqwali, i-aluminium kanye nezinsimbi ezingafani, ezamukelwa kabanzi kuzo zonke izimboni zokucubungula izinsimbi.
- Izici Eziyinhloko Zesilawuli
- Imvamisa ye-inverter yokukhipha: 1kHz–4kHz, ukunemba kwesikhathi kwe-millisecond-level
- Igcina amaqembu afinyelela ku-32 amashejuli okushisela, anganwetshwa abe amaqembu angu-256
- Uhlelo lokushisisa olunezigaba ezi-3: ukushisisa kuqala, ukushisela, ukuthambisa; ukukhuphula/ukwehlisa kwamandla kagesi okwenziwa ngokwezifiso kanye nezibalo zomjikelezo wesigaba sokushisela
- Amachweba okukhipha okungenwayo angama-3 ahlelekayo, ahambisana ne-PLC, amarobhothi okushisela kanye nemigqa ezenzakalelayo
- Ukuxhumana kwe-RS485 ne-BCD code, kuxhunywa kwi-PC yezimboni ukuze kulawulwe kude futhi kuphathwe ngokuzenzakalelayo okuphakathi
- Ukuvalwa kwesekethe kwamanje kwesibili kwesikhathi sangempela, ukunemba kokulawula kwamanje kufika ku-5‰
- Umsebenzi wokurekhoda izexwayiso zomlando ukuze kutholakale amaphutha ngokushesha
- Ithebula Eligcwele Lezimpawu Zobuchwepheshe
Isibonelo | DW400L | IDW-600T | IDW-800T | IDW-1000T | IDW-1200T | IDW-1800T | IDW-2400 |
Inverter Mode | I-Medium Frequency DC |
I-Voltage Yokufaka | I-3-phase 380V, ukushintshashintsha +10%/-20%, 50/60Hz±1% |
I-Max Primary Output Current | 400A | 600A | 900A | 1100A | 1300A | 1800A | 2400A |
I-MF Transformer ehambisanayo | 90KVA | 120KVA | 180KVA | 200KVA | 250KVA | 350KVA | 350KVA×2 |
Umthamo Omkhulu Wokujikeleza Kwesibili | 20KA | 30KA | 40KA | 50KA | 60KA | 72KA | 96KA |
I-Air Switch Ehambisanayo | 100A | 100A | 125A | 160A | 160A | 200A | 400A |
Ububanzi Bokulungisa Amanje | 0–400A/0–20KA | 0–600A/0–30KA | 0–900A/0–40KA | 0–1000A/0–50KA | 0–1300A/0–60KA | 0–1800A/0–72KA | 0–2400A/0–96KA |
Indlela Yokulawula | Amanje Ayisisekelo Angaguquki / Amanje Esibili Angaguquki |
Ukuphuma Kwevalve ye-Solenoid | Okujwayelekile: ama-valve angu-4; inguqulo ye-seam welder: ama-valve angu-10 |
I-Frequency ye-Inverter | 1kHz / 4kHz |
I-Solenoid Valve Spec | DC24V±10%, isiteshi esisodwa ≤0.15A |
I-Interface Yokuxhumana | RS485 |
Izinhlelo Zokushisela Eziphezulu | Amaqembu angu-32, anganwetshwa abe ngu-256 |
Izidingo Zamanzi Okupholisa | 6L/min ≥0.15MPa ≤40°C | 8L/min ≥0.15MPa ≤40°C | 12L/min ≥0.15MPa ≤40℃ |
Izinga Lokushisa Lokusebenza | Ukupholisa ngamanzi: -5℃ ~ 50℃ |
Umswakamo Wendalo | ≤80% RH |
Ukuphakama Okukhulu Kokusebenza | 1000m |
Isigaba Sokufakwa Kwezinto Zokugqoka | Isigaba F |
Ubukhulu Bebhokisi | Usayizi ojwayelekile, okwenziwa ngokwezifiso kuyatholakala |
- Izikhathi Zokushisela Ezigcwele kanye Nemingcele Yokusebenza Yamanje
- Imininingwane Yezikhathi (Zonke Iyunithi: ms, Ububanzi 0–9999 ngaphandle uma kuphawuliwe)
- Isikhathi Sokucindezela Ngaphambi, Isikhathi Sokubamba Ukucindezela, Isikhathi Sokupholisa, Isikhathi Sokubamba, Isikhathi Sokungasebenzi: 0–9999
- Isikhathi Sokukhuphuka / Sokwehla: 0–99
- Isikhathi Sokushisisa, Isikhathi Sokushisela, Isikhathi Sokuthambisa: 0–999
- Amaqembu Angu-3 Okulawula Okungaguquki Okuzimele
- I-CC1 (I-Current Constant Primary): 0–9999A
- I-CC2 (I-Current Constant Secondary): 0–99.99KA
Isingeniso Sephaneli Yokuthinta Elingu-6.7-intshi
- Ihlome ngesikrini sokuthinta esingu-7-intshi sezimboni ukuze kumiswe imingcele, kukhethwe imisebenzi futhi kuqashwe isikhathi sangempela samandla okushisela, amandla kagesi we-capacitor kanye nesimo sokusebenza. Zonke izinyathelo zokusebenza zingaqedwa ngqo esikrinini sokuthinta ngaphandle kwezilawuli ezengeziwe.
Umhlahlandlela Wokusebenza
- Isikrini Sokusebenza: Silayishwa ngokuzenzakalelayo ngemuva kokuvula amandla; ukusebenza kokushisela kutholakala kuphela kulesi sikhombi
- Isikrini Sokumisela Imingcele: Misa yonke imithetho yesikhathi namanje yokushisela
- Isikrini Sokumisela Umsebenzi: Ukushisela okukodwa/okuqhubekayo, ukushisela okuhlanganisayo, amandla angaguquki ayisisekelo/asesibili, ukuqapha ukugeleza kwamanzi/izinga lokushisa, ukulungisa i-electrode, izindlela zokushisela eziyimijikelezo
- Ububanzi Bokusebenza
- Izinto zensimbi zezimoto, izinto zikagesi zasendlini, izingxenye zensimbi, izingxenye zikagesi, insimbi egcwele i-zinc, i-aluminium alloy, insimbi engagqwali, ukushisela amaphuzu nokuphuma kwezinsimbi ezingafani, kuhambisana nama-transformer we-medium frequency welding ukuze kutholakale izixazululo ezigcwele ze-MFDC welding.