Izinto Zokusebenza Zesiteshi Somsebenzi Werobhothi Lokushisela

Kwadalwa ngo 05.05

Imishini Ye-Welding Robot Workstation

Ukufaka isikhumba kuyinqubo ebalulekile engashintshiwe embonini yokukhiqiza. Ukufaka isikhumba ngesandla okujwayelekile kuthinteka ngezinga lobuchwepheshe kanye nokukhathala, futhi kunezinkinga ezifana nezinga lokufaneleka kokufaka eliphansi, izinga eliphezulu lokuphinda, ukukhuphuka kwezindleko zabasebenzi kanye nezingozi zokuphepha ezivelele, okungasakwazi ukuhlangabezana nezidingo zokukhiqiza okukhulu nokunembile kwemboni yanamuhla. Ngokuthuthuka okujulile kwesu le-Industry 4.0, imishini yokusebenza ye-robot yokufaka isikhumba ivele njengoba izikhathi zidinga. Ihlanganisa ama-robot wokufaka isikhumba nezinto eziyisisekelo ezifana nomthombo wamandla wokufaka isikhumba, uhlelo lokubona kanye nohlelo lokulawula, iqinisekisa ukuzenzakalela, ubuhlakani kanye nokujwayeleka kwenqubo yokufaka isikhumba, ithuthukisa kakhulu ukusebenza kahle kokufaka isikhumba kanye quality, futhi yehlisa ukuncika kubasebenzi kanye nezingozi zokuphepha.

Namuhla, imishini yokusebenza ye-robot yokuhlanganisa isivele yahlakulela ezindaweni eziningi ezifana nezimoto, umkhakha wezokundiza, ukwakhiwa kwemikhumbi kanye nokuhamba ngebhasi. Ingakwazi ukusebenzisa kahle izinzuzo zayo ezisebenzayo nezichanekile kusukela ekuhlanganiseni izingxenye ezincane ezichwepheshile kuya ekuhlanganiseni izakhiwo zensimbi ezinkulu. Idatha ikhombisa ukuthi izinga lephutha lokuhlanganisa emigqeni yokukhiqiza esebenzisa imishini yokusebenza ye-robot yokuhlanganisa lingancishiswa ngama-80%, ukusebenza kahle kokukhiqiza kuphakama ngama-2-3 izikhathi kunezokuhlanganisa ezandleni, futhi imishini eyodwa ingathatha indawo yama-welder amathathu anekhono, iba imishini ebalulekile ezinkampanini ukuze zifeze ukukhiqiza okuncane futhi zandise ukuncintisana okuyinhloko.

I. Ukuhlanganiswa Okuyinhloko Kwe-Welding Robot Workstation, Sisebenzisana Ukuze Siqinisekise Ukuhlanganiswa Okuphumelelayo

Isethi esiphelele semishini yokusebenza ye-robot yokuhlanganisa akusiyo i-robot eyodwa, kodwa yakhiwe ngama-module amaningi ayinhloko asebenza ndawonye. I-module ngayinye ithatha imisebenzi ehlukene ukuze iqinisekise ukusebenza kokuhlanganisa okuzenzakalelayo. Ukuqonda ukwakheka kwayo okuyinhloko kuyisisekelo sokukhetha, ukusebenzisa nokugcina kwezimboni. Kungahlukaniswa ngqo ngezingxenye eziyisithupha ezisemqoka:

1. Uhlelo lweRobot (Iyunithi Yokwenza Eyinhloko)

Uhlelo lwe-robot yisizinda esiyinhloko sezingxenye zokusebenza ze-robot yokuhlanganisa futhi iyingxenye ebalulekile yokwenza izenzo zokuhlanganisa, ikakhulukazi iqukethe isitho se-robot, umphathi kanye nesensori. Isitho se-robot ngokuvamile sithatha isakhiwo se-6-axis, esinokukwazi ukujikeleza okuhle kwezinhlangothi eziningi, futhi singaqedela imigudu yokuhlanganisa eyinkimbinkimbi endaweni ye-3D, sithobela izindawo zokuhlanganisa ezihlukene nezikhala; umphathi, njengobuchopho, ungenela ukuthola imiyalelo yokuhlela, ulawule kahle ijubane lokuhamba, imigudu kanye nesimo sesitho se-robot ukuze kuqinisekiswe izenzo zokuhlanganisa ezichanekile; isensori isetshenziselwa ukuqapha ngesikhathi sangempela amapharamitha afana nezinga lokushisa kanye ne-geometri yokuhlanganisa ngesikhathi senqubo yokuhlanganisa, ibuyisela izinkinga ngesikhathi futhi yenze izilungiso ukuze kuqinisekiswe ikhwalithi nokuphepha kokuhlanganisa. Okwamanje, ukunemba kokuphindaphinda kokuma kwezinhlelo ze-robot ezijwayelekile kungafinyelela ±0.05mm, okuphakeme kakhulu kunezinga lephutha lokuhlanganisa ngesandla.

2. Umthombo Wamandla Wokuhlanganisa Nezisetshenziswa Ezisekelayo (Iyunithi Yokuhlinzeka Ngamandla)

Umthombo wamandla wokuhlanganisa ungum "zinhliziyo zamandla" wezinsiza zokusebenza ze-robot yokuhlanganisa, uhlinzeka ngamandla kagesi aqinile ezinhlelweni zokuhlanganisa, futhi ulawula kahle izimfanelo eziyisisekelo ezifana ne-current yokuhlanganisa kanye ne-voltage, uhambisana nezinqubo ezahlukene zokuhlanganisa (njengokuhlanganisa kwe-arc, ukuhlanganisa kwe-laser, ukuhlanganisa kwe-plasma). Ngokwezidingo ezahlukene zokuhlanganisa, izinhlobo ezahlukene zomthombo wamandla wokuhlanganisa zingakhethwa, njengokuhlanganisa kwe-gas metal arc (MIG/MAG) kanye nokuhlanganisa kwe-tungsten inert gas (TIG). Phakathi kwazo, umthombo wamandla wokuhlanganisa we-arc usetshenziswa kabanzi ezinkampanini ezincane nezimaphakathi ngenxa yokuhambisana kwawo okuqinile kanye nezindleko ezilinganiselwe. Ngasikhathi sinye, imishini esekelayo ifaka phakathi uhlelo lokuhambisa wire, ithoshi yokuhlanganisa, uhlelo lokuhlinzeka ngogesi, njll. Uhlelo lokuhambisa wire lulawula kahle ijubane lokuhambisa wire, ithoshi yokuhlanganisa ibhekelela ukuhambisa i-current, ukudlulisa i-wire yokuhlanganisa kanye negesi yokuvikela, kanti uhlelo lokuhlinzeka ngogesi luhlukanisa umoya ngokuphonsa igesi yokuvikela ukuze kugwenywe ukuwohloka kwe-weld futhi kuqinisekiswe ikhwalithi ye-weld.

3. Uhlelo Lokubona Nokulandela (Iyunithi Yokubeka Ngokuqondile)

Uhlelo lokubona nokulandelela luyisihluthulelo sezinto zokusebenza zesiteshi somsebenzi serobhothi lokushisela ukuze kufezekiswe "ukushisela okunembayo", olwakhiwe ikakhulukazi ngamakhamera, izinzwa ze-laser noma izinto zokubona ze-3D. Umsebenzi wayo oyinhloko ukuthola indawo, isimo, kanye nomumo wokushisela womsebenzi, futhi uqondise irobhothi ukuthi lilungise indlela yokushisela ngesikhathi sangempela. Ekukhiqizeni kwangempela, umsebenzi ungase ube nokuhlehlisa okuncane, ukuguquguquka, nezinye izinkinga. Uhlelo lokubona lungabamba ngokushesha lezi zihlehliso futhi lulungise ngokuzenzakalelayo umzila wokushisela ukuze kuqinisekiswe ukulungiswa okunembayo kwezindawo zokushisela; ngesikhathi esifanayo, ezinye izinhlelo eziphakeme zingase futhi zithole iziphepho zokubukeka kokushisela, zinikeze impendulo futhi zilungise amapharamitha ngesikhathi ukuze kuthuthukiswe kakhudlwana ikhwalithi yokushisela. Ngokushisela kwezinto ezingajwayelekile, uhlelo lokulandelela lokubona alunakwenzeka, olunganciphisa kakhulu izidingo zokunemba kokubambelela komsebenzi.

4. Uhlelo Lokulawula Nesoftware Yokuhlela (Iyunithi Yemiyalo Nokuthunyelwa)

Uhlelo lokulawula lungum "mkhankaso wezikhungo" zezimboni zokuhlanganisa, oluphatha ukuhlela ukusebenza kokubambisana kwezimodyuli ezahlukene ukuze kuqinisekiswe ukuhamba kahle kwenqubo yokuhlanganisa. Isofthiwe yokuhlela isetshenziselwa ukuklama izindlela zokuhlanganisa, ukusetha amapharamitha wokuhlanganisa nokwenza ngcono izinqubo zokuhlanganisa. Abasebenzi bangafaka izidingo zomsebenzi wokuhlanganisa ohlelweni ngensiza ye-teach pendant noma ukuhlela kwekhompyutha, futhi i-robot ingaqedela imisebenzi yokuhlanganisa ngokuhambisana nezinkomba ezibekwe phambili. Okwamanje, izindlela zokuhlela ezivamile zisekela ukufundisa ngokudonsa nokuphonsa kanye nokuhlela okwenziwe ngemicabango. Abasebenzi abajwayelekile bangaqala ngemva kwesonto elilodwa lokuqeqeshwa, okunciphisa kakhulu umkhawulo wokusebenza; ngasikhathi sinye, ezinye izinhlelo eziphakeme zisekela ukuhlela okungaxhunyiwe ku-inthanethi, okungahlela izindlela zokuhlanganisa endaweni engokoqobo, kunciphisa isikhathi sokuhlola endaweni futhi kuthuthukise ukusebenza kahle kokuhlela.

5. Uhlelo Lokuphepha (Iyunithi Lokuvikela)

Ukuphepha kuyinto ebalulekile ekwakhiweni kwemishini yokusebenza ye-welding robot. Uhlelo lokuphepha luhlanganisa ikakhulukazi izivikelo, izinkinobho zokumisa eziphuthumayo, ama-sensor e-grating nezinye izinto, kuhlanganiswe nezinhlelo zokusebenza ezifanele ukuze kuqinisekiswe ukuphepha kwabasebenzi nemishini. Isivikelo singahlukanisa ukukhanya okuqinile, umusi kanye ne-spatter okwakhiwa ngesikhathi sokuwelding ukuze kugwenywe ukulimala kwabantu abasebenza; i-sensor ye-grating ingathola ukuza komzimba womuntu, futhi uma othile engena endaweni eyingozi, izokwenza kube khona ukuvusa i-robot ukuze imise ukuhamba ukuze kugwenywe izingozi zokuhlangana; inkinobho yokumisa ephuthumayo ingamisa ngokushesha ukusebenza kwemishini uma kwenzeka ukuphuthuma, inciphisa ubungozi bokuphepha. Ezindaweni ezinzima ezifana nezinga lokushisa eliphezulu kanye nothuli, imishini enezinga lokuvikela le-IP54 noma ngaphezulu ingakhethwa ukuze wandiswe impilo yesevisi yemishini.

6. Izinsiza Zokweseka (Iyunithi Yokuthuthukisa Ukusebenza)

Ngaphezu kwemamojula eyisisekelo, imishini ye-welding robot workstation ifaka phakathi nemishini yokweseka efana nezibambo zomsebenzi, abakhulumeli, kanye nezindlela zokuhlanza i-torch nokusika intambo. Isibambo somsebenzi sisetshenziselwa ukuqinisa umsebenzi ukuqinisekisa ukuthi umsebenzi awuhambisani ngesikhathi sokuhlanganisa futhi uqinisekise indawo enembile ye-weld; umkhulumeli ungakwazi ukuhamba umsebenzi ukuze ujike futhi uphinde, ukuze i-weld ibe ngaphakathi kwe-angle yokuhlanganisa engcono, kuthuthukisa ukusebenza kahle kokuhlanganisa kanye nekhwalithi, ikakhulukazi efanelekile ekuhlanganiseni imisebenzi emikhulu nezinkimbinkimbi; indlela yokuhlanza i-torch nokusika intambo ingakwazi ukuhlanza ngokuzenzakalelayo i-slag yokuhlanganisa ku-torch yokuhlanganisa futhi isike intambo yokuhlanganisa eyengeziwe, yehlisa umthwalo wokmaintenance wezandla futhi igweme ukuvimbela i-torch okuthinta ukusebenza kokuhlanganisa.

II. Izinzuzo Eziyinhloko Zokusebenza Kwe-Welding Robot Workstation, Ukuxazulula Iziphuzo Zokusebenza Zokuhlanganisa Zendabuko

Uma kuqhathaniswa nokuhlanganiswa kwesandla okwenziwa ngezandla kanye ne-welding robot eyodwa, imishini ephelele ye-welding robot workstation ibonisa izinzuzo ezinkulu ekusebenzeni, ikhwalithi, izindleko, ukuphepha nezinye izici ngenxa yezinzuzo zokuhlanganiswa kwemamojula, ibe yikhetho eliyinhloko lokuthuthukiswa kwamabhizinisi:

1. Ikhwalithi Yokuhlanganiswa Ezinzile Kanye Nezinga Lokufaneleka Elithuthukisiwe Ngaphezu Kwejwayelekile

Ngokulawula uhlelo olunembile nokulandela ngesikhathi sangempela, imishini ye-welding robot workstation ingaqinisekisa ukuthi ububanzi, ukuphakama nokungena kwe-weld ngayinye kuyafana, kunciphisa ngempumelelo amaphutha ajwayelekile afana nokungaphelele kwe-welding, ukungabi khona kwe-welding kanye nezimbobo. Izinga lokufaneleka kwe-weld lenyuka lisuka ku-90% yokuhlanganiswa ngesandla laya ngaphezu kuka-99.5%. Ngasikhathi sinye, imishini ingagcina isimo sokusebenza esizinzile isikhathi eside, ingathinteki ubuchwepheshe bomsebenzi kanye nokukhathala, ikakhulukazi ifanele imikhakha enezidingo eziqinile mayelana nekhwalithi ye-welding (njengokwakhiwa kwezindiza kanye nemishini yezokwelapha).

2. Ukukhiqiza Okuphindwe Kabili Nokunciphisa Isikhathi Sokulethwa

Izinsiza zikwazi ukusebenza amahora angu-24 ngokuqhubekayo ngaphandle kokuphumula nokukhathala, futhi isikhathi sokusebenza sansuku zonke singaphindwa kabili kunesomsebenzi wesandla; ukusebenza kahle kokushisela kwensiza eyodwa kungafinyelela izikhathi ezingu-2-3 kunesomsebenzi wesandla. Ngokwesibonelo, ukushisela kwamabrakethi esisekelo semoto kuthatha imizuzu engu-12 ngecece ngesandla, kanti isiteshi somsebenzi serobhothi sithatha imizuzu emi-4 kuphela, okuthuthukisa kakhulu umthamo wokukhiqiza womugqa wokukhiqiza. Ngaphezu kwalokho, lapho izinsiza zishintsha izinhlobo zokushisela, zingashintshwa ngokushesha ngohlelo, futhi isikhathi sokushintsha sifushaniswa kusuka emahoreni angu-2 ngesandla kuya emizuzwini engu-10, zivumelana nezidingo zokukhiqiza okuncane nokuhlukahlukene.

3. Nciphisa Izindleko Eziphelele Futhi Thuthukisa Umkhawulo Wenzuzo

Ngokuhamba kwesikhathi, imishini yesiteshi somsebenzi serobhothi lokushisela inganciphisa kakhulu izindleko ezibanzi zezinkampani: ngokwezindleko zabasebenzi, imishini eyodwa ingafaka abashiseli abanekhono abayi-3. Kubalwa ngepalwende yenyanga engu-8,000 yuan kumshiseli ngamunye, izindleko zabasebenzi zonyaka zingalondolozwa ngo-288,000 yuan; ngokwezindleko zokulungisa kabusha, ikhwalithi yokushisela ezinzile inciphisa ukulungiswa kabusha okubangelwa amaphutha. Ngemuva kokusetshenziswa efektri yezitsha zengcindezi, izinga lokulungisa kabusha lehla lisuka ku-15% laya ku-2%, kulondolozwe izindleko zezinto zokulungisa kabusha zonyaka ezingaphezu kuka-100,000 yuan; ngokwezindleko zokudla, uhlelo olunobuhlakani lokudla ucingo lulawula ngokunembile umthamo wocingo, futhi izinga lokuchitha ucingo lehla lisuka ku-8% ngesandla laya ku-2%, kunciphisa kakhulu ukulahlekelwa.

4. Thuthukisa Indawo Yokusebenza Futhi Qinisekisa Ukuphepha Kwezisebenzi

Ukukhanya okunamandla, intuthu, amagesi ayingozi, nokushisa okuphezulu kuzokhiqizwa ngesikhathi sokushisela, okubeka ingozi enkulu empilweni yabasebenzi, futhi kuyisizathu esikhulu sokushintsha kwabasebenzi abashiseli embonini yokushisela yakudala. Imishini yesiteshi somsebenzi serobhothi lokushisela ingasebenza endaweni evalekile. Abasebenzi badinga kuphela ukuhlela nokugada endaweni ephephile ngaphandle kokuthintana ngqo nesiteshi sokushisela, okugwema ngempumelelo izifo zomsebenzi ezifana ne-electric ophthalmia kanye ne-welder's pneumoconiosis, kuthuthukisa imvelo yokusebenza futhi kunciphisa izingozi zokuphepha kwabasebenzi.

5. Ukuzivumelanisa Okuguquguqukayo Nokwandiswa Kwezindawo Zokusebenza

Izinsiza zemisebenzi yokusebenzela yokushisela ngamarobhothi zinokuguquguquka okunamandla. Ngokulungiswa kohlelo nokufaniswa kwamamojuli, kungalungiswa ekushiselweni kwezingxenye ezisebenza ngemishini ezihlukahlukene (i-carbon steel, i-stainless steel, i-aluminum alloy), ubukhulu obuhlukahlukene, kanye nezimo ezihlukahlukene. Ingakwazi ukuqeda ngempumelelo kusuka kumalungu amancane kagesi kuya ezakhiweni ezinkulu zensimbi, kusuka ekushiselweni kwendawo eyodwa kuya ekushiselweni kwezimo eziyinkimbinkimbi. Ngaleso sikhathi, ezinye izinsiza eziphakeme zisekela ukusebenza ngokubambisana kwamarobhothi amaningi, okungakwazi ukuqonda ukushisela okusheshayo kwezingxenye ezinkulu futhi kwandise izimo zokusebenzisa.

III. Izimo Zokusebenza Zezithuluzi Zama-Robot Yokuhlanganisa, Zifaka Ukukhiqiza Okukhulu Emikhakheni Eminingi

Ngokuqhubeka kokuqina kobuchwepheshe, imishini yesiteshi somsebenzi serobhothi lokushisela isisetshenziswa kabanzi emikhakheni eminingi yezimboni, yaba imishini eyinhloko yezimboni ezahlukahlukene ukuze kufezekiswe ukushisela okuzenzakalelayo nokuhlakaniphile. Izimo ezithile zokusebenzisa yilezi:

1. Imboni Yezimoto Nezimoto Ezintsha Zamandla (Esebenziswa Kakhulu)

Ukwenziwa kwezimoto kuyisizinda esiyinhloko sokusetshenziswa kwemishini ye-welding robot workstation. Noma ngabe izimoto zikagesi noma izimoto ezintsha zamandla, kusukela ekushiselweni kwamachashaza omzimba omhlophe, ukushiselwa kwe-arc kwesigaba esingaphansi kuya ekushiselweni kwe-laser kwephakethe lebhethri, akukwazi ukuhlukaniswa nokusekelwa kwemisebenzi ye-welding robot. Imoto kaphethiloli inezindawo zokushisela ezingaphezu kuka-4,000, okungu-90% wawo enziwa ama-robot; isivinini sokushisela kwe-laser kwephakethe lebhethri lezimoto ezintsha zamandla sifika ku-80mm/s, ngokushesha izikhathi ezi-5 kunokushisela ngesandla, futhi ukuhlanekezela kungalawulwa kungabi ngaphezu kuka-0.3mm, okuqinisekisa ngempumelelo ukuvalwa kwebhethri. Ngaphezu kwalokho, ukushisela kwe-friction stir kwamathreyi ebhethri ezintsha zamandla nakho kwamukela kabanzi imisebenzi ye-robot ukuze kufezekiswe ukushisela okuphumelelayo kwezingxenye ze-aluminium alloy.

2. Imboni Yezindiza Nezempi (Izidingo Zokunemba Okuphezulu)

Imboni yezokundiza kanye nezempi inezidingo eziphakeme kakhulu mayelana nekhwalithi yokuhlanganisa, futhi ikhwalithi yokuhlanganisa ixhumene ngqo nokuphepha komkhiqizo. Imishini yokusebenza ye-robot yokuhlanganisa ibe yinsiza eyinhloko yale mboni ngenxa yezinzuzo zayo zokunemba okuphezulu nokuzinza okuphezulu. Ubude bokuhlanganisa ebhodi le-fuselage ye-jet lungafinyelela ku-60m, futhi iphutha lokuphindaphinda lokuhlanganisa kwe-robot liyi-≤0.05mm; ithangi le-fuel ye-rocket lisetshenziswa ukuhlanganiswa kokucindezela, amandla okuxhuma afinyelela ku-90% wensimbi eyisisekelo, futhi isisindo sincishiswa ngo-15% ngasikhathi sinye. Ngaphezu kwalokho, ama-robot wokuhlanganisa ahlanganyelwe asebenzisa kancane kancane ekuhlanganiseni izikhala, efinyelela ekuhlanganiseni okuxubile komuntu nomshini. Umuntu angasebenzisa imishini emibili, saving 40% yezinsuku zokusebenza.

3. Imboni Yezokuthutha Ngesitimela (Izidingo Zokushisela Okude Eqondile)

Umsebenzi wokuhlanganisa umzimba wemoto emkhakheni wezokuthutha ngezitimela (izitimela ezisheshayo, umsubathi) uthatha izixhumi ezinde eziqondile kanye nekhwalithi ephezulu njengemfuneko eyinhloko, futhi imishini yokusebenza ye-robot yokuhlanganisa ingahambisana kahle. I-weld ende eqondile yephaneli eliseceleni lomzimba wemoto yezitimela ezisheshayo ifinyelela ku-24m, futhi imishini ye-gantry robot ingayiqeda ngokuqhubekayo, ngokuphakama okungama-≤0.5mm/10m; umzimba wemoto ye-aluminium alloy yomsubathi uthatha i-friction stir welding, isivinini sokuhlanganisa sifinyelela ku-1.2m/min, futhi ukuguqulwa ku-<1mm, okuthuthukisa kakhulu ikhwalithi yokuhlanganisa umzimba wemoto kanye nokusebenza kahle kokukhiqiza. Ngasikhathi sinye, "i-robot yokubambisana + ukulandela ngeso" iyasetshenziswa esixhumanisweni sokugcina sokuhlanganisa umzimba wemoto, futhi isikhathi sokushintsha sincishiswe kusuka ezinsukwini ezi-2 sibe yizinsuku ezi-2, kuhambisana nokukhiqiza okunezinhlobonhlobo.

4. Umkhakha Wokwakha Izikebhe Nezobunjiniyela Bamanzi (Izidingo Zamakholomu Amakhulu)

Ukufaka isikhumba emkhakheni wokwakha izikebhe kanye nezobunjiniyela bezomSea kunezici ezithi "ukufaka isikhumba okukhulu, izingxenye ezinkulu nezindawo ezinkulu". Ukufaka isikhumba kwendabuko okwenziwa ngesandla kunezinga eliphansi lokusebenza kanye nekhwalithi engazinzile, futhi imishini yokusebenza ye-robot yokufaka isikhumba ingaxazulula kahle le nkinga. Ukufaka isikhumba kwe-deck butt kwe-175,000-ton bulk carrier kufakwe ngama-robot, ngokwakhiwa okukodwa kokungena okungu-12mm, kunciphisa amahora okusebenza ngama-30% uma kuqhathaniswa nokufaka isikhumba ngesandla; i-robot eshisayo yokudonsela ingagibisela emkhunjini futhi ifake isikhumba ngokuzinzile emgqeni we-30°, ixazulula inkinga ye "scaffolding + ukufaka isikhumba okwenziwa ngesandla", futhi ithuthukisa kakhulu ukusebenza kahle nokuphepha.

5. Imboni Yokukhiqiza Imishini Nezakhiwo Zensimbi (Izidingo Ezinhlobonhlobo)

Imfuneko yokuhlanganisa emkhakheni wezokwakha imishini kanye nezakhiwo zensimbi ibonisa izici zokuthi "ukumboza okuphelele kwezingxenye ezijwayelekile nezengxenye ezingajwayelekile". Imishini yokusebenza ye-robot yokuhlanganisa ingakwazi ukujolisa ekuhlanganiseni kwezingxenye ezahlukene ezifana nezigaba ezijwayelekile ze-tower crane kanye nezinsiza zokwakha. Isikhathi sokuhlanganisa se-robot sezigaba ezijwayelekile ze-tower crane sithatha imizuzu engu-8 kuphela ngephiece, okuphindwe kathathu ngokushesha kunezandla; amandla okuhlanganisa ezinsizeni zokwakha akhuphukile ngo-20%, futhi izinga lokuphinda lenziwe linciphile lisuka ku-5% laya ku-0.8%. Ngaphezu kwalokho, imishini yokusebenza ye-robot yokuhlanganisa "engenamfundiso" yezakhiwo zensimbi isiqalile ukwenziwa kancane kancane. Umbono we-3D ungakha ngokuzenzakalelayo izindlela zokuhlanganisa ngokuqhuba okukodwa, futhi izinkulungwane zezingxenye azidingi ukuhlela ngezandla, kanti izinga lokuhambisana likhuphukile laya ku-85%.

6. Iziqubulo Ezivela Kwamanye Amazwe (Izidingo Zokunemba)

Ngaphezu kwezinkambu zendabuko ezishiwo ngenhla, imishini yokusebenza ye-welding robot nayo isiqhubekile nokungena ezinkambini ezikhulayo ezifana ne-photovoltaic, ukugcina amandla kanye nemishini yezokwelapha. Ukuze kuwelwe amapayipi e-galvanized anemikhono emikhulu ye-photovoltaic tracking brackets, kusebenzisa i-robot MAG welding, futhi ukumelana nokugqwala kokuphuma kwensipho kungafinyelela ku-500h; ipuleti lokupholisa eliwumkhiqizo wokugcina amandla lisetshenziswa i-laser sealing welding, enenani lokuhambisana le-IP67 elingu-99%; i-robot yokubambisana ye-clean room emkhakheni wemishini yezokwelapha ingafeza i-laser welding + polishing ngesinyathelo esisodwa, ihlangabezana nezidingo zokuhlanzeka ezingu-100,000 futhi ilungele izidingo zokuwelda ngokunembile.

IV. Amakhono Okukhetha Izisetshenziswa Zesikhala SeRobot Yokuhlanganisa, Ukuhambisana Ngokunembile Nezidingo Zezimboni

Ithuluzi lokusebenza le-robot yokuhlanganisa liyithuluzi elenziwe ngokwezifiso. Imikhakha ehlukene, imisebenzi ehlukene kanye nezinqubo zokuhlanganisa ezehlukene zinezinhlaka ezinkulu ezihlukene ezidingweni zethuluzi. Ukukhetha okungaziwa kungenzeka kuholele ekungahambelani phakathi kwezithuluzi nezidingo, ukulahleka kwezindleko zokutshalwa kwezimali nezinye izinkinga. Amakhono amane ayisisekelo okulungisa alandelayo asiza izinkampani ukuthi ahambisane kahle nezidingo zazo futhi akhuphule inzuzo: 

1. Chaza Inqubo Yokuhlanganisa Nezici Zomsebenzi, Vala Ukumiswa Okuyinhloko

Okokuqala, kuyadingeka ukucacisa inqubo yokushisela yenkampani. Uma kusebenza ukushisela kwe-arc ye-MIG/MAG, kungakhethwa irobhothi elingu-6-axis elinomthwalo ka-6-10kg, elihambisana nesistimu ezinzile yokudlulisa ucingo kanye nesistimu yamandla okushisela; uma kusebenza ukushisela kwe-laser, kungakhethwa irobhothi elisekela ukuhlanganiswa kwe-laser torch, elinokunemba okuphindaphindayo kokubeka okungu-±0.1mm; uma kusebenza ukushisela kwe-spot, kungakhethwa irobhothi elinamandla amakhulu esandla esikhulu (umthwalo 60-90kg) ukuze livumelane nesisindo se-welding clamp. Ngaleso sikhathi, khetha imishini ngokuya ngezinto ezisetshenzisiwe, ubukhulu, nosayizi womsebenzi: emisebenzini eyinkimbinkimbi, khetha amarobhothi anezinjini ezingaphezu kwezi-6; emisebenzini emikhulu, khetha amamodeli anesandla esingu-≥1.4m; emisebenzini enembayo, phambili uhlelo lokulandelela ngombono.

2. Hlola Izidingo Zokukhiqiza, Balansisa Ukusebenza Nezindleko

Khetha imishini ngokuvumelana nomthamo wokukhiqiza kanye nomthamo wokukhiqiza wenkampani: ukuze kukhiqizwe kakhulu ngobuningi, kungakhethwa iziteshi zokusebenza ezisebenzisana namarobhothi amaningi, zihambisane nezikhundla kanye nezinhlelo zokulayisha nokukhipha ngokuzenzakalelayo ukuthuthukisa ukusebenza kahle kokukhiqiza; ukuze kukhiqizwe okuncane kanye nezinhlobonhlobo eziningi, kungakhethwa iziteshi zokusebenza eziguquguqukayo zomshini owodwa ukusekela ukushintsha okusheshayo nokunciphisa izindleko zokutshala izimali zemishini. Ngaleso sikhathi, izinkampani ezincane nezimaphakathi zingayinaka imishini yasekhaya, engabizi kakhulu ngo-30%-50% kunemikhiqizo engenisiwe, futhi imisebenzi eyisisekelo ingahlangabezana nezidingo zezimo eziningi; emikhakheni ephezulu enezidingo eziphakeme kakhulu zokuzinza, kungakhethwa imikhiqizo engenisiwe (njenge-Fanuc, ABB), nesikhathi esiphakathi sokusebenza ngaphandle kwezinkinga esingu-≥10,000 amahora.

3. Qaphela Amamojula Ayinhloko Ukuze Qinisekise Ukusebenza Kwezithuluzi

Uma ukhetha, kuyadingeka ukuthi ugxile emapharamitha ayisisekelo ezinto zokusebenza: ukunemba kokuphindwa kokubeka, okudingeka kube yi-≤±0.1mm yokushisela okunembayo, futhi kungavunyelwa ku-±0.5mm yokushisela okujwayelekile kwesakhiwo sensimbi; isivinini sokushisela, kuyalulekwa ukuthi ukhethe amamodeli anebanga eliguquguqukayo lika-500-1500mm/s ukuze uhambisane nesigqi somugqa wokukhiqiza; umthwalo wokuthwala, i-6-10kg yanele amarobhothi okushisela nge-arc, futhi amamodeli angu-8kg angakhethwa anethoshi lokushisela kanye ne-sensor; izinga lokuvikela, izinto zokusebenza ezine-IP54 noma ngaphezulu kufanele zikhethwe ezindaweni ezishisayo nothuli ukuze kugwenywe ukulimala kwezinto zokusebenza. Ngaphezu kwalokho, kufanele kunakekelwe imvelo yesofthiwe yezinto zokusebenza, futhi izinhlelo ezinemikhawulo enemininingwane eminingi yokucubungula nokusekelwa kohlelo lokuhlela oluboniswayo kufanele zithandwe ukuze kuncishiswe umkhawulo wokusebenza.

4. Nikela Ukubaluleka Esiqinisekisweni Sangemuva Kokuthengisa Futhi Yehlisa Izindleko Zokusebenza Nokugcinwa

Izinsiza zesiteshi somsebenzi serobhothi lokushisela ziyizinsiza eziqondile, futhi ukugcinwa okulandelayo nokusekelwa kwezobuchwepheshe kubalulekile. Lapho ukhetha, kuyadingeka ukukhetha abakhiqizi abanesevisi ephelele ngemuva kokuthengisa, futhi kunikezwe izinto ezisekelwa izindawo zokuthengisa zasendaweni kanye nokusekelwa kwezobuchwepheshe kwamahora angu-24 ukunciphisa isikhathi sokungasebenzi ngenxa yokungasebenzi kahle kwemishini; ngesikhathi esifanayo, sinake umsebenzi wokuzihlola wemishini, ongakwazi ukubeka iso ngesikhathi isimo semishini futhi sixwayise ngeziphazamiso (njengokushisa ngokweqile kwemoto, ukuvuza komoya womoya), kunciphisa ubunzima bokugcinwa nezindleko. Ngaphezu kwalokho, kuyadingeka ukuqinisekisa ukuthi umkhiqizi uhlinzeka ngezinsizakalo ezifana nokufakwa nokulungiswa kanye nokuqeqeshwa kwabasebenzi ukuqinisekisa ukuthi imishini iyasetshenziswa ngokushesha.

V. Amakhono Okugcinwa Kwemishini Yesiteshi Somsebenzi Werobhothi Lokushisela, Ukwelula Impilo Yesevisi Yemishini

Imishini yesiteshi somsebenzi serobhothi lokushisela esezingeni eliphezulu, ihlanganiswe nokugcinwa okwesayensi, ingelula kakhulu impilo yesevisi, yehlise izindleko zokusebenza nokugcinwa, futhi iqinisekise ukusebenza okuzinzile kwesikhathi eside kwemishini. Amakhono athile okugcinwa yilezi:

Ukuhlola Okujwayelekile: Ngaphambi kokusebenza kwansuku zonke, hlola ukuthi izinduku zengalo yerobhothi, ugesi wokushisela kanye nesistimu yokudlulisa ucingo zivamile yini, nokuthi izinzwa nezinkinobho zokumisa eziphuthumayo ziyazwela yini. Uma kutholakala noma yikuphi okungajwayelekile, yeka umshini ukuze ulungiswe ngesikhathi; hlola izintambo namapayipi omoya ukuthi alimele yini kanye nezinduku zokuxhuma ukuthi azixegile yini kanye ngesonto ukuze ugweme ukuthinta ukusebenza kwemishini.
Ukuhlanza Nokugcinwa: Ngemuva kokusebenza kwansuku zonke, hlanza udoti wokushisela namabala esibhameni sokushisela kanye nomlomo, bese uhlanza ingilazi yenzwa yokubona ukuze ugweme ukuvaleka nokungcola; engeza uwoyela wokugcoba ezindukwini zengalo yerobhothi bese ususa uthuli kugesi wokushisela njalo ngenyanga ukuze uqinisekise ukusebenza okubushelela kwemishini.
Standard Operation: Operators must program and operate in strict accordance with the operation specifications, avoid overloading, and do not modify equipment parameters at will; if an abnormality occurs during welding, press the emergency stop button immediately, and continue operation after troubleshooting to prevent equipment damage.
Standard Storage: The equipment should be stored in a dry, ventilated and cool environment to avoid moisture, high temperature, exposure to the sun and dust accumulation; when not in use for a long time, turn off the power, fully clean and protect the equipment, and start it for trial operation regularly to prevent component aging.

Isiphetho: Khetha Imishini Yokusebenza Ye-Welding Robot Efanele Ukuvuselela Ukuhlakanipha Kwenkampani

Ngokuthuthuka okuqhubekayo kokukhiqiza ukuphuculwa okuhlakaniphile, imishini yokusebenza ye-robot yokuhlanganisa isibe yisihluthulelo samabhizinisi sokweqa umngcele wokuhlanganisa wendabuko nokufeza ukunciphisa izindleko nokwandisa ukusebenza kahle. Lokhu akusizi kuphela ukuxazulula amaphuzu amaningi abuhlungu wokuhlanganisa ngesandla, kodwa futhi kusiza amabhizinisi ukuthi afinyelele ekwenzeni kube yizindinganiso nokuhlakanipha kwenqubo yokuhlanganisa, futhi kuthuthukise ikhwalithi yomkhiqizo kanye nokuncintisana emakethe. Kungakhathaliseki ukuthi imikhakha ephezulu efana nokukhiqiza izimoto kanye nezindiza, noma imikhakha yendabuko efana nokukhiqiza imishini kanye nezakhiwo zensimbi, ukukhetha imishini yokusebenza ye-robot yokuhlanganisa ehambisana nezidingo zabo kungafeza ukuthuthuka okuphindwe kathathu ekusebenzeni kahle kokukhiqiza, ikhwalithi yomkhiqizo kanye nezinzuzo zezimali.

Uma udinga ukwazi kabanzi ngama-suggestion wokukhetha kanye nemininingwane yomkhiqizo wezinsiza zokusebenza ze-welding robot, noma udinga ukwenza uhlelo lokusebenza oluhambelana nezidingo zakho zokukhiqiza, sicela uzizwe ukhululekile ukusithinta. Sineqembu le-R&D elichwepheshile kanye ne-tech, elihlinzeka ngezinsizakalo ezihlanganisiwe kusukela ekukhetheni, ekwakheni, ekufakeni nasekuthumeleni kuya ekugcineni kokuthengisa, ukusiza ibhizinisi lakho ukuthi lifinyelele ngokushesha i-automation yokuhlanganisa kanye nokuthuthukiswa okuhlakaniphile futhi libambe ithuba lokuthuthukiswa kwemboni.

Xhumana

Shintsha ulwazi lwakho futhi sizokuthinta.