isiZulu
Kwadalwa ngo 06.04
Isilawuli Somkhiqizo Sokushisela Amabala Amaphakathi
1. Isingeniso Somkhiqizo & Izinzuzo Eziyinhloko
- Isilawuli sokuhlanganisa ukumelana nokuphakathi kwe-IDW uchungechunge yidivayisi yokulawula yokuhlanganisa yezimboni enembayo eyenzelwe imishini yokuhlanganisa yokuphakathi kwe-frequency spot/projection. Isebenza nge-1kHz output frequency ngokunemba kwesikhathi samazinga e-millisecond, lesi silawuli samukela ubuchwepheshe bokubuyisela emuva kwesekondari esivalekile ukuze kufezekiswe ukulawula okunembayo kokukhiphayo kokuhlanganisa, okufaniswa kabanzi nama-transformer okuhlanganisa i-medium frequency spot, amarobhothi ezimboni nemigqa yokukhiqiza yokuhlanganisa ezenzakalelayo.
1.1 Izici Eziyinhloko Zomkhiqizo
- Output frequency 1kHz, ukulawula okunembayo kwesikhathi samazinga e-millisecond; ukunemba kokulawula kwamanje kufika ku-5‰.
- Isitoreji esihlelekayo samashejuli amapharamitha okuhlanganisa azimele afinyelela ku-32 ukuze kuhlangatshezwane nokukhiqizwa kwezicucu eziningi.
- I-logic yokushisa yokuhlanganisa yezingxenye ezintathu: Preheat → Weld → Temper; i-upslope/downslope elungisekayo nezikhathi ezizimele zomjikelezo ngaphakathi kwesigaba sokuhlanganisa.
- Amalungu okufaka/okuphumayo angalungiselelwa futhi angahlelwa (amaqembu ama-3 okuphumayo), ukuxhuma kalula ne-PLC, amarobhothi ezimboni namadivayisi okuzenzakalelayo aseduze.
- Ukusekela ukuxhumana kwezimboni kanye nokulawula isignali yekhodi ye-BCD, ukufeza ukuphathwa okuzenzakalelayo okuhlanganisiwe okukude nge-PC yangaphandle noma i-PLC.
- Ukubuyiselwa kwesikhathi sangempela kwesekhondi lesibili + ukulawulwa kwesekethe evalekile ukuze kuthuthukiswe kakhulu ukuzinza kwamanje wokushisela kanye nokungaguquguquki kwekhwalithi yokushisela eqediwe.
- Umsebenzi wokugcina irekhodi lezixwayiso zamaphutha zomlando owakhelwe ngaphakathi ukuze kuxazululwe izinkinga ngokushesha nokulandelela idatha yokukhiqiza.
2. Imininingwane Eyinhloko Yezobuchwepheshe
2.1 Imininingwane Ye-elekthrikhi
Ipharamitha | Imininingwane |
Amandla Okufaka | I-3-phase AC380V, ukubekezelelana +10%/-20%, 50Hz±1% |
Amandla Okukhipha we-PWM | I-single-phase, iphuzu elingu-540V |
Isilinganiso Samandla Okukhipha | IDW-400T: 400A / IDW-600T: 600A / IDW-800T: 800A / IDW-1000T: 1000A / IDW-1200T: 1200A |
Ukuphuma kwe-Solenoid Valve | DC24V±10%, Ubukhulu obungu-0.15A ngechanele, isamba samaqembu ama-3 okushayela i-valve yomoya |
Ikhebula Lamandla Okufaka | 50mm² |
Ukugeleza Kwamanzi okupholisa | 6L/min ye-IDW400/600; 8L/min ye-IDW800/1000; 12L/min ye-IDW1200; Ingcindezi encane ≥0.15MPa, izinga lokushisa lamanzi eliphezulu ≤40℃ |
Indawo Yokusebenza | Izinga lokushisa: -5℃~50℃ (ukupholisa ngamanzi); Umswakama ≤80%; Ukuphakama okuphezulu ≤1000m |
Isigaba Sokuvikela | Isigaba F |
Ubukhulu Bangaphandle | IDW400/600/800/1000T:672×267×400mm; IDW1200T:750×265×460mm |
2.2 Ububanzi bePharamitha Yesikhathi Sokushisela (Iyunithi: ms ngaphandle kokuthi kuchaziwe)
- Ukucindezela Kwangaphambili:0~9999 | Isikhathi Sokucindezela:0~9999 | Ukukhuphuka:0~99 | Ukushisa Ngaphambi Kokushisela:0~999
- Isikhathi Sokupholisa:0~9999 | Isikhathi Sokushisela:0~999 | Ukwehla:0~99 | Isikhathi Sokubanda:0~999
- Isikhathi Sokubamba:0~9999 | Isikhathi Sokuphumula:0~9999
- Inketho Yemodi Yokusetshenziswa Kwamanje 1: I-Primary Constant Current CC1:0~9999A
- Inketho Yemodi Yokusetshenziswa Kwamanje 2: I-Secondary Constant Current CC2:0~99.99KA (ngesigaba ngasinye 1/2/3)
- Amanothi: UNGAYENZI ukuhlolwa okungekho umthwalo; isilawuli kufanele sixhume i-transformer yokushisela efanayo ngaphambi kokuqala. Ukushisela okuningi, isikhathi sokupholisa ≥2ms kuyimpoqo.
3. Isingeniso se-HMI Panel
Ifakwe isikrini sokuthinta esingu-7-intshi sezimboni ukuze kusebenze ngokugcwele: ukusethwa kwamapharamitha, ukuqapha okungokoqobo kokuqhubeka kokushisela, i-DC bus capacitor voltage, ukubala komjikelezo wokusebenza kanye nesimo sokusebenza kwemishini.
- Izigaba zesikrini esikhulu: Isikrini Sesimo Sokusebenza Sokugijima: Isikrini esizenzakalelayo sokwenza ukushisela okujwayelekile, sibonisa inani eliphelele lokushisela, i-voltage ye-capacitor, isikhathi sangempela sokushisela esiteshini esingu-3.
- Isikrini Sokusetha Amapharamitha: Lungisa wonke amanani esikhathi, amanani angaguquki omuntu wokuqala/wesibili kanye nomsebenzi wokukopisha uhlelo lokushisela.
- Isikrini Sokusetha Imisebenzi: Shintsha imodi yokushisela ye-spot/eqhubekayo/ye-roll seam, i-pulse/level trigger, i-constant current yomuntu wokuqala/wesibili, isikhumbuzi sokugqoka ugesi, ukugeleza kwamanzi kanye nokutholwa kwezinga lokushisa kwe-transformer, ukubambezeleka komshini kanye namapharamitha okulawula i-boost valve.
- Isikrini Sokuqapha Ukugeleza Kwamanje: Ukusetha okuzimele komkhawulo ophezulu/ongaphansi kanye nokubekezelelana okwamukelekayo kwe-Preheat/Weld/Temper current; i-alarm yokugeleza kwamanje ngokweqile/engaphansi kanye nokuvikelwa okuqhubekayo kokubala okungaphansi.
- Isikrini Sokukhuphuka Kwamanje: Isinyathelo esingu-10 esihlelekayo sokukhuphuka kwamanje ukukhokhela ukuguga kukagesi ngokusetha iphesenti yesinyathelo kanye nenani lokushisela elihambisanayo.
- Isikrini sokuphathwa kokukhiqiza: Isibalo esiphelele sokukhiqiza, ukubala iziqephu zomsebenzi namabhokisi, ukusethwa komgomo wokukhiqiza kanye nokulungiswa kwedatha.
- Isikrini sedatha yomlando: Gcina igrafu yesikhathi sangempela yokukhipha kwamanje kokushisela kanye nevoltheji yebhasi; isekela ukuthunyelwa kwe-USB kwedatha ephelele yokukhiqiza ukuze kuhlolwe nge-PC.
- Isikrini sokurekhoda kwamaphutha: Gcina wonke amakhodi e-alamu omlando kanye nesikhathi sokwenzeka sokuhlolwa kwesondlo.
4. Incazelo eyinhloko yemisebenzi
4.1 Ukukhethwa kwemodi yokushisela
- I-Single Spot: Umjikelezo owodwa wokushisela ngesiginali ngayinye yokubangela kungakhathalekile ukuthi okokubangela kuqhubeka yini.
- I-Continuous Weld: I-Hold-type / Jog-type iyazikhethela ukushisela okuzenzakalelayo okuyindilinga.
- I-Roll Seam Weld: I-Jog/Hold izinto ezimbili zokubangela, ehambisana nokukhiqizwa kokushisela okuqhubekayo.
4.2 Imodi yokubangela: I-Pulse Trigger noma i-Level Trigger iyatholakala
4.3 Ukulawula okungaguquki kwamanje
- I-Primary CC: Lungisa ukungena kwamanje kwe-transformer eyinhloko; ukuxhumana kwe-coil yesibili kuyazikhethela.
- I-CC yesekondari: Ivalwe ngokuya ngesekondari yangempela; ukuxhuma kukagesekondari kuyimpoqo.
4.4 Imisebenzi Eyengeziwe Eyingqayizivele
- Isixwayiso Sokugqoka Ugesi: Setha inani lokushisela eliqinisekile ukuze uphume isignali yokuxwayisa ngaphambi kwesikhathi nesikhumbuzo sokugqoka esigcwele lapho kufinyelelwa inani elibekiwe.
- Isinxephezelo Sokunyusa Ugesi: Kancane kancane kukhulise ugesi ophumayo ngesilinganiso esibekiwe ngemuva kokushisela okubekiwe ukuze kukhokhelwe ukugqoka kukagesi.
- Ukuqapha Ugesi Wamaphuzu Amaningi: Isixwayiso esizenzakalelayo lapho ugesi wangempela weqa umkhawulo ophezulu noma wehla ngaphansi kwesibekele esingezansi esivunyelwe.
- 32 Ukukhethwa Kweshejuli: Shintsha uhlelo lokushisela ngephaneli yokuthinta yangaphambili noma isignali yesiphetho se-BCD sangaphandle.
5. Ikhodi Yokwehluleka Ejwayelekile Nokuxazulula Izinkinga
Ikhodi Yokwehluleka | Okuqukethwe Kwesixwayiso | Imbangela & Isixazululo |
E01 | I-Transformer Ehlulekile | Izinga lokushisa eliphezulu lamanzi okupholisa / ukugeleza kwamanzi okunganele / isikhathi sokusebenza esidlulele; thuthukisa isimo sokupholisa, faka esikhundleni isishintshi sokushisa esilimele |
E02 | Amanzi okupholisa angajwayelekile | Ingcindezi yamanzi ephansi noma izintambo zokuthola ukugeleza ezingasebenzi kahle; lungisa ingcindezi yamanzi & hlola izintambo |
E03 | Ukuvimba Okungazelelwe Kusebenze | Isishintshi se-E-stop sangaphandle sikhishiwe; setha kabusha ngemuva kokuxazulula izinkinga |
E04 | Inani Eligcwele Lokugqoka I-Electrode | Finyelela iphuzu lokugqoka elibekiwe; gqoka i-electrode bese usetha kabusha nge-terminal yokufaka enikezelwe |
E05 | Inani eliphezulu lokukhuphuka lifinyelelwe | Inani eligcwele lokushisela elikhuphukayo; setha kabusha isibali |
E06 | Akukho ukuphuma kwamanje kokushisela | Ushoko olwesibili oluphukile / ipulaki yenzwa ekhululekile / i-transformer eyonakele; hlola izintambo & faka izingxenye ezinokukhubazeka |
E07 | Ngaphaya kwamanje wokukhipha omkhulu | Ukushintsha okufushane / ipharamitha yamanje engalungile; yehlisa inani lokusetha bese uhlola umjikelezo wesibili |
E09 | Ukushisa Okweqile Kwe-IGBT Heatsink | Ukupholisa Okunganele; thuthukisa ukugeleza kwamanzi bese wehlisa umsebenzi wokuqhubekayo |
E10 | Ukuphazamiseka Kwemodyuli Ye-IGBT | Ibhodi lokushayela elilimazekile / i-IGBT; hlola izintambo noma ubuyisele imodyuli yamandla |
E13/E14/E15 | Ivoltajhi Lekhampasitha Ngaphandle Kwebanga | Ukungazinzi komugqa wokufaka ongu-380V / ukushoda kwesigaba; hlola ugesi wokufaka |
E16~E24 | Umkhawulo Wokweqisa/Ongaphansi Kwamanje Wokushisela | Ipharamitha yokuqapha engalungile / umjikelezo wesibili onesici; buyekeza amaphuzu abekiwe bese uhlola umjikelezo wokushisela |
E25 | Umhlomulo Wokukhiqiza Ugcwalisiwe | Ukuphuma okusethwe kusengaphambili sekuphelile; khubaza umsebenzi wokubala wokukhiqiza bese usetha kabusha |
- Ezinye izinkinga ezingezona zekhodi: Ukungasebenzi kahle kwe-solenoid valve (Hlola ukunikezwa kwe-DC24V & izintambo); Isikrini sokuthinta esimnyama (Hlola ukunikezwa kwamandla kwe-24V noma buyisela i-HMI).
6. Ukugcinwa Nokusekelwa Ngemuva Kokuthengisa
- Ukugcinwa kwemishini kufanele kuqhutshwe umuntu oqeqeshiwe kagesi kanye nochwepheshe bokushisela. Ukusetshenziswa kabi kungase kubeke isiqinisekiso samahhala.
- Iwaranti yamahhala yonyaka munye kusukela ngosuku lokulethwa efektri ngaphansi kwesimo esijwayelekile sokusebenza. Ukulungiswa kwamahhala kweziphazamiso zokukhiqiza ngaphakathi kwesikhathi sewaranti.
- Umonakalo odalwe ukusebenza okungalungile, ukuguqulwa okungagunyaziwe, umthelela wokuhamba noma ukufakwa okungalungile kuzobiza izingxenye ezisele kanye nenkonzo yokugcinwa. Inkonzo yokulungisa ekhokhelwayo iyatholakala kwimikhiqizo engaphansi kwewaranti.
- Usizo lobuchwepheshe olwenziwe ngokwezifiso nesiqondiso esisezingeni lomsebenzi singanikezwa ngesicelo samakhasimende. Ukucaciswa komkhiqizo kungaphansi komkhiqizo ongokoqobo ngaphandle kwesaziso sangaphambili uma ubuyekezwe.
7. Ibanga Lesicelo
- Isilawuli sokushisela esiphambanweni esiphakathi nesiphakathi (IDW) sisetshenziswa kabanzi ezingxenyeni zezimoto, ezintweni zokwakha, ezintweni zasendlini, kumabhethri amasha wamandla, ekucubunguleni kwamashidi ensimbi ukushisela amachashaza, ukushisela okuboniswayo nokushisela okungahlanganisiwe okufaniswa nezishiseli ze-inverter eziphakathi nesiphakathi nemigqa yokushisela ezenzakalelayo.
Shiya imininingwane yakho
sizokuthinta.
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