MIG-400DP is a high-power industrial-grade full digital double pulse welding machine. Adopting mature IGBT module technology, it features outstanding stability and strong load capacity. It integrates multiple welding modes, owns rich built-in welding expert programs, achieves low spatter and beautiful weld forming, perfectly meets medium and heavy industrial welding demands, and is widely used in various metal material welding processing.
1. Core Product Advantages
- Adopts high-performance IGBT module design, stable operation and long service life
- Stable MIG welding arc, uniform droplet transfer, neat and smooth weld appearance
- Fine and less spatter during MAG welding, no sticking on workpieces, reduce cleaning cost and extend nozzle service life
- Built-in 100 sets of welding expert programs, one-key call to save debugging time and boost working efficiency
- Dual pulse linkage control realizes exquisite fish-scale weld, greatly upgrade welding finished quality
- Support generator power supply, adapt to outdoor field construction sites
- Patented all-round intelligent power protection design, effectively extend whole machine service life
2. Main Welding Functions
- MIG/MAG Single Pulse Welding
- MIG/MAG Synergic Automatic Matching Control
- MIG/MAG Independent Parameter Separate Control
- Traditional SMAW Manual Arc Welding
3. Wide Welding Application Scope
- This welder is applicable for welding carbon steel, stainless steel, alloy steel, pure aluminum and all kinds of aluminum alloy materials, covering hardware processing, mechanical manufacturing, engineering equipment and other industrial fields.
4. Main Technical Parameters:
Item | Specification |
Input Voltage & Frequency | 3~380V±10%, 50/60Hz |
Rated Input Power | MIG:24KVA / SMAW:25KVA |
Rated Input Current | 45A / 47A |
No-load Voltage | 92V / 14V |
Welding Current Range | 20~500A |
MIG Welding Voltage Range | 14~50V |
Duty Cycle | 500A 60% ; 400A 100% |
Power Factor | 0.9 |
Working Efficiency | ≥85% |
Insulation Grade | H |
Protection Grade | IP21S |
Applicable Welding Wire | 0.6-1.6mm |
Net Weight | 32.5kg |
Overall Dimension | 670*325*605mm |
5. Three Practical Welding Modes
- Custom Expert Rapid Welding Mode
Ideal for spot welding and short weld rapid forming. Fast arc striking, instant start-stop welding, high working frequency, greatly improve mass production efficiency.
- Standard Universal Welding Mode
Suitable for daily conventional welding work. Users can freely and accurately adjust all welding parameters according to process requirements; support synergic mode, automatically match welding voltage while adjusting current.
Freely switched via menu interface, support maximum 5.0mm welding electrode, compatible with various acid & alkaline electrodes, perfect for remote operation and equipment maintenance work.
6. Professional Aluminum Welding Exclusive Performance
- Single pulse fits medium & thick aluminum plate welding, double pulse adapts to thin plate and vertical position welding
- Built-in arc length adjustment function, freely control welding heat input
- Compatible with silicon soft aluminum and magnesium hard aluminum welding
- Support customized exclusive welding program for special aluminum alloy materials
7. High-precision Digital Wire Feeding System Model: 7.710RM.012
- Working Voltage: DC 24V
- No-load Current: ≤0.9A
- Load Current: 3.5A
- Wire Feeding Speed: 2~24m/min
- Starting Voltage: ≤2.5V
- Equipped with 1.0/1.2mm V-groove wire feeding wheel
- Optimized control algorithm realizes instant stable arc striking
- Intelligent wire end shaping ensures smooth repeated ignition
8. On-site Use & Structural Design Advantages
- Wide voltage tolerance up to ±25%, strong anti-grid fluctuation ability
- Mainboard and power components adopt dustproof structure design
- 100% high load rate under 400A current, support long-time continuous work
- Internal full modular layout, convenient maintenance and higher stability
- High-definition digital display, clearly show preset value, actual value, fault code, wire feed speed and other data
- Touch button design, simple and quick parameter setting
9. Intelligent Welding Control System
- Equipped with quad-core high-speed processor, optimized pulse waveform algorithm for more stable welding arc
- Preloaded rich aluminum welding process data, cover thin plate to thick plate aluminum welding
- Support store and recall 100 groups of customized welding parameters
- Current upper and lower limit locking function, avoid wrong operation and equipment overload
10. Common Welding Material Matching Scheme:
Welding Material | Welding Process | Shielding Gas | Pulse Mode | Applicable Wire Diameter |
Hard Aluminum | MIG | 99.99% Pure Argon | Non-pulse | 1.2/1.6mm |
Hard Aluminum | MIG | 99.99% Pure Argon | Pulse | 1.0/1.2/1.6mm |
Soft Aluminum | MIG | 99.99% Pure Argon | Pulse | 1.2/1.6mm |
Pure Aluminum | MIG | 99.99% Pure Argon | Pulse | 1.2/1.6/2.0mm |
11. Matching Water Cooling Tank & Mobile Trolley:
Water Cooling Tank
- Water storage capacity: 10L, stable cooling effect
- Easy water injection and drainage, convenient daily maintenance
- Input voltage: 380V, 50/60Hz
- Dimension: 670x325x300mm, Weight:17kg
Mobile Trolley
- Solid high-strength material, firm and durable
- Smooth universal wheel, labor-saving to push and pull
- Overall size:1170x445x1170mm, Weight:22.1kg
12. Operation & Automatic Matching
- Simple knob operation: short press to select function item, rotate to adjust parameters, easy to get started
- Perfectly docking with all kinds of welding robots, realize fully automatic intelligent welding production line
13. Welding Quality Standard
- Visual inspection: smooth and flat weld seam, tight joint, no crack, air hole, incomplete fusion and other surface defects
- Professional ultrasonic nondestructive testing: internal welding structure is intact, fully meet industrial high-standard welding requirements