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Created on 05.13
Boom Large Assembly Welding Robot Workstation, 10T Heavy Duty 6 Axis Automatic Arc Welding Station
The Boom Large Assembly Welding Robot Workstation is a high-efficiency, heavy-duty automatic welding solution designed for large structural parts, engineering machinery components, and heavy industrial assemblies. Integrated with an advanced FANUC M-20iA six-axis robot and a high-performance welding system, this workstation combines a multi-axis linkage motion system, a heavy-load positioner, and customized clamping fixtures to realize precise, stable, and automatic arc welding processing. It is widely applicable for thick plate welding, boom assembly welding, and heavy metal structural welding scenarios.
Core Equipment Configuration
1. Welding Robot System
The workstation is equipped with an M-20iA industrial welding robot with 6 independent axes, matched with 3 external auxiliary axes to achieve multi-angle and dead-angle-free welding. The robot working radius reaches 1850mm with a rated load of 20Kg, meeting the installation requirements of various welding torches and auxiliary welding accessories. Supported by a PowerWave 455M welding power source with a 450A rated current, the equipment ensures stable welding current, smooth welding seams, and excellent welding forming effects, which is suitable for long-time continuous industrial welding production.
2. High-precision Rotation Arm
Equipped with high-stability rotation arm mechanism, the X-axis travel is 1500mm and Y-axis travel is up to 6000mm, covering a large processing range for oversized workpieces. The repeated positioning accuracy is controlled within ±0.1mm, effectively ensuring the consistency of welding track and avoiding welding deviation. The rigid mechanical structure greatly improves the overall stability during high-load welding operation.
3. 10T Heavy-duty Welding Positioner
This heavy-load positioner supports ±90° tilt angle and 360° unlimited rotation angle, realizing omnidirectional flipping and rotating welding of workpieces. With repeatability of ±0.1mm@￠2000mm, maximum tool length of 2500mm and maximum swing diameter of 1500mm, the positioner owns a load capacity up to 10 tons. It can stably carry large and heavy workpieces such as engineering booms, metal frames and mechanical structural parts, perfectly adapting to heavy industry welding demands.
4. Customized Fixture & Overall Space
The workstation fixture is professionally customized according to customer workpiece drawings and actual production requirements, which can tightly clamp irregular and large workpieces to prevent displacement during welding. The overall occupation space of the equipment is 6m*5m*5m (Length*Width*Height), with compact and reasonable layout, saving factory space while ensuring flexible operation space.
5. Intelligent Software Configuration
To improve welding intelligence and automation level, this welding workstation is equipped with multiple optional intelligent software modules, including Arc Welding system, Smartac intelligent control system and Arc Sensor tracking system. The arc sensor can real-timely identify welding seam deviation and automatically correct the welding track; the intelligent control system simplifies programming operation, reduces manual intervention, and greatly lowers the threshold of robot operation.
Product Advantages
- High Precision & Stability
Both rotation arm and positioner achieve ±0.1mm high repeatability, ensuring uniform and beautiful welding seams with low defect rate.
- Heavy Load & Large Stroke
10-ton load capacity and ultra-long Y-axis travel meet the welding processing of various large boom components and heavy structural parts.
- Multi-axis Linkage
6 robot axes plus 3 external axes cooperate with rotating positioner to realize dead-angle-free three-dimensional welding.
- Intelligent Welding
Equipped with arc sensing and intelligent control software to realize automatic seam tracking and parameter optimization.
- Strong Compatibility
Customized fixtures support diversified workpieces, widely used in construction machinery, metallurgy, heavy industry and other fields.
Application Industry
This Boom Large Assembly Welding Robot Workstation is mainly used for boom assembly welding, engineering machinery parts, heavy steel structure, metal frame processing, mining machinery and other industries. It is an ideal automatic welding equipment for medium and large factories to improve welding efficiency, reduce labor cost and upgrade welding production line.
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