MA1440 compact welding robot workstation is a cost-effective integrated automatic welding solution designed for medium and small-sized metal workpieces. Adopting 6-axis industrial welding robot plus 2 external auxiliary axes, this welding cell realizes flexible multi-axis synchronous linkage welding without dead angles. Equipped with original YD-500GS4HVE 500A high-performance welding power source, it delivers stable welding arc, low spatter and excellent welding molding effect. Supporting dual-axis servo positioner with ±0.1mm high repeat positioning accuracy, the whole workstation meets high-precision batch welding production demands. Meanwhile, we provide fully customized fixtures according to customer workpiece drawings and production processes. With a small overall footprint of 2m*2m*2.5m, it is easy to deploy in limited-space workshops without complicated site renovation.
Complete Technical Specifications
1. Welding Robot Body
- Robot Model: MA1440
- Main Robot Axes: 6 axes
- External Auxiliary Axes: 2 axes
- Maximum Working Radius: 1440mm
- Rated Payload: 6kg
- Supporting Welding Power Source: YD-500GS4HVE
- Rated Welding Current: 500A
2. Welding Positioner
- Tilt Angle Range: ±90°
- Rotation Angle Range: 360° full continuous rotation
- Positioning Repeatability: ±0.1mm, ultra-high welding precision
- Maximum Swing Diameter: 1500mm
- Max Load Capacity: 1.5 Ton
3. Custom Welding Fixture
- All welding tooling fixtures are professionally customized strictly based on customers' workpiece drawings and actual welding process requirements. The customized clamping structure can fix workpieces firmly, avoid displacement during high-speed rotating and tilting welding, and ensure consistent welding quality for mass production.
4. Overall Size & Optional Welding Software
- Overall Dimension (L*W*H): 2m × 2m × 2.5m, space-saving compact design
- Optional Intelligent Welding Software:
- Arc Welding System
- Smartac Intelligent Welding Control System
- Arc Sensor Real-time Seam Tracking System
Core Product Advantages
- High Precision Welding Performance: Both robot and positioner own ±0.1mm repeat positioning accuracy, suitable for workpieces requiring strict welding tolerance.
- Flexible All-position Welding: 6+2 axes linkage cooperates with ±90° tilting and 360° full rotation positioner, realizing seamless welding of complex workpiece seams with no blind spots.
- Stable Welding Output: Matched with 500A professional welding power source, stable arc output, less welding spatter, neat and smooth weld seam.
- Intelligent Seam Compensation: Built-in arc sensor can automatically track welding seams and compensate workpiece machining errors, effectively reducing defective rate.
- Small Footprint & Easy Layout: Compact overall size adapts to most ordinary factory workshops, no need for large-area site transformation.
- Full Customization Support: All workstation configurations can be adjusted freely according to actual workpiece welding processes.
Application Fields
- This MA1440 robotic welding workstation is widely used for automatic welding of small and medium-sized structural parts, auto parts, hardware components, sheet metal parts, pipe fittings and other workpieces, covering steel structure processing, mechanical manufacturing, automotive accessory production and other industries.
Remarks
- All robot integrated automation welding equipment supports non-standard customization. We can adjust robot working range, positioner load, fixture structure and intelligent software functions according to customers' workpiece size, welding process and production efficiency requirements to meet personalized automatic welding production needs.