This M-10iA automatic welding robot workstation is a high-precision and high-efficiency integrated welding solution for industrial manufacturing. Adopting a classic 6-axis main robot plus 2 external auxiliary axes design, matched with a PowerWave E500 high-performance welding power source and heavy-duty servo positioner, the whole system features flexible movement, high positioning accuracy, and stable welding quality. It supports intelligent arc tracking and adaptive welding software, widely applicable for batch automatic welding of mechanical parts, structural components, and metal workpieces. All configurations can be customized according to customer workpiece processes and production requirements.
Complete Equipment Configuration & Technical Specifications
1. Welding Robot Body
- Robot Model: M-10iA
- Main Axes: 6 axes (flexible multi-angle all-position welding)
- External Auxiliary Axes: 2 axes, realizing multi-axis linkage welding
- Maximum Working Radius: 1632mm, covering large welding range
- Rated Payload: 10kg, compatible with various welding torches and accessories
- Supporting Welding Power Source: PowerWave E500
- Rated Welding Current: 500A, meeting thick plate and heavy industrial welding demands
2. Heavy-Duty Welding Positioner
- Tilt Adjustment Angle: ±90°
- Rotation Range: 360° full rotation without dead angle
- Positioning Repeatability: ±0.1mm, ensuring consistent welding precision
- Maximum Workpiece Length: 2500mm
- Maximum Swing Diameter: 1500mm
- Max Load Capacity: 1.5 Ton, suitable for medium and large workpieces
3. Custom Welding Fixture
All fixtures are professionally customized based on customer workpiece drawings and actual production process requirements. Featuring firm clamping, accurate positioning and convenient loading and unloading, it effectively avoids workpiece deviation during welding and guarantees unified welding quality for mass production.
4. Overall Installation Space & Software System
- Overall Occupied Space: 6m × 5m × 5m (Length × Width × Height)
- Optional Supporting Software: Standard Arc Welding System, Smartac Intelligent Welding System, Arc Sensor Seam Tracking System
Core Advantages
- High Precision & High Stability: ±0.1mm repeated positioning accuracy, multi-axis linkage realizes seamless all-position welding, stable weld formation and zero defective rate for batch production.
- Strong Compatibility: 500A high-power welding power source adapts to thin plate precision welding and thick plate heavy welding, applicable to carbon steel, stainless steel, alloy steel and other metal materials.
- Intelligent Welding: Equipped with arc sensor real-time tracking function, automatically corrects welding deviation, effectively solves welding errors caused by workpiece tolerance and clamping deviation.
- Wide Adaptability: 1.5T large load positioner matches various medium and large structural parts, with super large working coverage and strong production adaptability.
- Fully Customizable: The whole workstation configuration, fixture style, axis stroke and software functions can be adjusted and upgraded according to customer project demands, providing exclusive automatic welding solutions.
Application Fields
- Widely used in engineering machinery parts, automobile structural parts, steel structure frames, hardware equipment, container accessories and other industrial fields, suitable for mass standardized automatic welding production.
Customization Remarks
- All robot integrated automatic welding equipment supports personalized customization. We can adjust the robot configuration, positioner load, fixture structure and intelligent functions according to customers’ workpiece size, welding process and production line layout to meet different industrial welding production needs.